Design

Samples

Tooling

Stamping

Plating

Moulding

Assembly

Logistics

Laser Cut

When producing samples from mid-thickness materials that don’t require extremely fine tolerances, laser cutting is often the method of choice. Although standard laser cutting delivers moderate accuracy, Batten & Allen has collaborated with a leading subcontractor to improve the process, consistently achieving tolerances of up to ±0.05mm.

Perfect for customers needing high-quality samples that are both cost-effective and quick to produce, our advanced laser cutting service blends affordability with accuracy.

Laser cut samples are particularly well suited to initial prototyping phases where rapid turnaround is of the essence. All the while, they can be used to:

Validate design concepts, by confirming that the proposed design functions correctly.
Test each component's functionality under expected conditions.
Evaluate if the chosen material will reliably perform with other materials, processes and environments.

For many projects, laser cutting is more cost-effective than wire erosion, while offering better tolerance control than etching for materials above 0.5mm thickness.

Laser cut samples are particularly well suited to initial prototyping phases where rapid turnaround is of the essence All the while they can be used toValidate design concepts by confirming that the proposed design functions correctlyTest each compon

However, no sampling method is perfect in every scenario, and the correct choice always boils down to your specific project requirements. This is why our team take the time to assess whether laser cutting is appropriate for your needs, weighing all factors including geometry, batch size and downstream manufacturing goals.

With our support, your project can move forward confidently, backed by the exact prototyping it requires.

DISCOVER MORE ABOUT OUR SAMPLING METHODS HERE

However no sampling method is perfect in every scenario and the correct choice always boils down to your specific project requirements This is why our team take the time to assess whether laser cutting is appropriate for your needs weighing all facto-1

Advanced Technology Integration

Using state-of-the-art machinery to ensure each component fits perfectly.

Planning

Every project undergoes rigorous planning to ensure seamless execution and alignment with client requirements.

Expert Craftsmanship

Our team brings a blend of expertise and experience, ensuring every assembly is of the highest quality.

Continuous Collaboration

We believe in the power of partnership. Our team collaborates closely with clients, incorporating feedback and adjusting to meet unique project requirements.

Data-Driven Enhancements

Our approach is not static. Using data insights, we fine-tune the assembly process, aiming to exceed client expectations with each project.

Tech-Driven Excellence

Through our commitment to precision, technology, and collaboration, Batten & Allen consistently delivers products that surpass client expectations.

The Perfect Partnership

For Batten & Allen, the ideal partner is not just a client, but a collaborator, invested in the pursuit of precision and innovation. They value cutting-edge technology and expertise, understanding the importance of each step in the assembly process. They are open to feedback, pro-active in identifying opportunities for improvement, and share our commitment to quality and precision.

Proven assembly Process

Our team of engineering experts follow a tried and tested assembly process. We combine skill and knowledge creating precision results every time.

Planning

A key part of how we work is in our planning stages. Working collaboratively, we ensure you receive the best product at the best price.

Diverse Needs

Batten&Allen thrive on the variety our customers provide. Each job is carefully assessed and processsed. This involves eveything from the intial quote through to completion and dispatch.

Part of the Process

We're not just a component supplier. At Batten & Allen we collaborate on every order. This makes sure you are fully aware of the assembly process at all times. It also keeps us informed of any adjustments which need to be made.

Seamless Assembly

Smooth, uninterrupted, and efficient Our assembly systems create a continuous production process, Fast, accurate and totally reliable

Versatility

At Batten & Allen we pride ourselves on being able to respond to customer requirements quickly. We understand that things can change. We're happy to oblige wherever possible

Case Study

Precision tooling excellence: from prototype to production

Dive into Batten & Allen's journey of mastering tooling design, ensuring reliability at every stage. Our in-house capabilities, from advanced wire erosion to state-of-the-art machining centers, showcase our commitment to delivering high-quality components efficiently.

Learn how our meticulous design process, combined with our expertise in stamping and plating, offers unparalleled precision and cost-effectiveness.

Read the Full Case Study on Tooling Design

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