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Assembly

At Batten & Allen, we recognise that stamped parts are rarely the end of the journey. That’s why we offer in-house assembly services for customers seeking more than just a component.

We provide partial or semi-finished assemblies that reduce operational burden and simplify supply chains

Our assembly capabilities are project-driven. While we don’t operate a large-scale manual assembly department, we invest in automated assembly tooling when the volume and value are right. This approach enables us to build custom solutions around our customers’ specific requirements.

Contact us for precision solutions

assembly-accuracy
 

We’re always looking for ways to help your project be as productive as possible

In one recent project, we supplied a lead frame and also took responsibility for integrating wires and crimps to create a semi-finished unit. This enabled our customer to eliminate a separate assembly step, speeding up their production line and reducing handling.

The result? Less supplier management, fewer opportunities for error and a component that arrives ready to use.

assembly-collaboration
 

Assembly can include a range of added-value operations, such as part insertion, crimping, or sub-assembly of multiple stamped components

These services are integrated into our overall quality control and inspection processes, ensuring each unit meets the same high standard as our stamped products. 

For customers looking to consolidate suppliers, reduce in-house processes, or simplify complex assemblies, our flexible assembly service is a natural extension of our manufacturing expertise.

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Proven Assembly Process

Batten & Allen's tailored assembly process is a great example of how we operate. Here's what sets us apart:

Advanced Technology Integration

Using state-of-the-art machinery to ensure each component fits perfectly.

Planning

Every project undergoes rigorous planning to ensure seamless execution and alignment with client requirements.

Expert Craftsmanship

Our team brings a blend of expertise and experience, ensuring every assembly is of the highest quality.

Continuous Collaboration

We believe in the power of partnership. Our team collaborates closely with clients, incorporating feedback and adjusting to meet unique project requirements.

Data-Driven Enhancements

Our approach is not static. Using data insights, we fine-tune the assembly process, aiming to exceed client expectations with each project.

Tech-Driven Excellence

Through our commitment to precision, technology, and collaboration, Batten & Allen consistently delivers products that surpass client expectations.

The Perfect Partnership

For Batten & Allen, the ideal partner is not just a client, but a collaborator, invested in the pursuit of precision and innovation. They value cutting-edge technology and expertise, understanding the importance of each step in the assembly process. They are open to feedback, pro-active in identifying opportunities for improvement, and share our commitment to quality and precision.

Proven assembly Process

Our team of engineering experts follow a tried and tested assembly process. We combine skill and knowledge  creating precision results every time.

Planning

A key part of how we work is in our planning stages. Working collaboratively, we ensure you receive the best product at the best price.

Diverse Needs

Batten&Allen thrive on the variety our customers provide. Each job is carefully assessed and processsed. This involves eveything from the intial quote through to completion and dispatch.

Part of the Process

We're not just a component supplier. At Batten & Allen we collaborate on every order. This makes sure you are fully aware of the assembly process at all times. It also keeps us informed of any adjustments which need to be made. 

Seamless Assembly

Smooth, uninterrupted, and efficient Our assembly systems create a continuous production process, Fast, accurate and totally reliable

Versatility

At Batten & Allen we pride ourselves on being able to respond to customer requirements quickly. We understand that things can change. We're happy to oblige wherever possible

Case Study

Precision tooling excellence: from prototype to production

Dive into Batten & Allen's journey of mastering tooling design, ensuring reliability at every stage. Our in-house capabilities, from advanced wire erosion to state-of-the-art machining centers, showcase our commitment to delivering high-quality components efficiently.

Learn how our meticulous design process, combined with our expertise in stamping and plating, offers unparalleled precision and cost-effectiveness.

Read the Full Case Study on Tooling Design

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