Design

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Assembly

Logistics

Etching

Chemical etching is a cost-effective and rapid method of producing samples from thin-gauge materials, typically up to 0.1–0.5mm thick. It offers good accuracy for these sizes, making it a practical choice for initial development and iteration of fine or delicate components.

Of the three primary sampling methods we offer, etching is often the quickest and most affordable

The true value of etching is revealed in its capability for rapid sampling, which is particularly beneficial for early-stage design validation or scenarios requiring successive prototypes. For industries like electronics, where lightweight and intricately detailed components are the norm, etching is often the sampling method of choice.

The true value of etching is revealed in its capability for rapid sampling which is particularly beneficial for earlystage design validation or scenarios requiring successive prototypes For industries like electronics where lightweight and intricatel-1

That said, etching does have its limitations

Tolerances tend to degrade with increasing material thickness, and it may not be appropriate for parts requiring high dimensional accuracy or complex geometries. However, when applied within its optimal parameters, etching can be a powerful first step in the development cycle.

We help you weigh all considerations before committing to a sampling method. Etching might be the best solution for speed and budget - but we ensure it’s also aligned with what really matters to your project’s long-term production goals.

That said etching does have its limitationsTolerances tend to degrade with increasing material thickness and it may not be appropriate for parts requiring high dimensional accuracy or complex geometries However when applied within its optimal paramet

Advanced Technology Integration

Using state-of-the-art machinery to ensure each component fits perfectly.

Planning

Every project undergoes rigorous planning to ensure seamless execution and alignment with client requirements.

Expert Craftsmanship

Our team brings a blend of expertise and experience, ensuring every assembly is of the highest quality.

Continuous Collaboration

We believe in the power of partnership. Our team collaborates closely with clients, incorporating feedback and adjusting to meet unique project requirements.

Data-Driven Enhancements

Our approach is not static. Using data insights, we fine-tune the assembly process, aiming to exceed client expectations with each project.

Tech-Driven Excellence

Through our commitment to precision, technology, and collaboration, Batten & Allen consistently delivers products that surpass client expectations.

The Perfect Partnership

For Batten & Allen, the ideal partner is not just a client, but a collaborator, invested in the pursuit of precision and innovation. They value cutting-edge technology and expertise, understanding the importance of each step in the assembly process. They are open to feedback, pro-active in identifying opportunities for improvement, and share our commitment to quality and precision.

Proven assembly Process

Our team of engineering experts follow a tried and tested assembly process. We combine skill and knowledge creating precision results every time.

Planning

A key part of how we work is in our planning stages. Working collaboratively, we ensure you receive the best product at the best price.

Diverse Needs

Batten&Allen thrive on the variety our customers provide. Each job is carefully assessed and processsed. This involves eveything from the intial quote through to completion and dispatch.

Part of the Process

We're not just a component supplier. At Batten & Allen we collaborate on every order. This makes sure you are fully aware of the assembly process at all times. It also keeps us informed of any adjustments which need to be made.

Seamless Assembly

Smooth, uninterrupted, and efficient Our assembly systems create a continuous production process, Fast, accurate and totally reliable

Versatility

At Batten & Allen we pride ourselves on being able to respond to customer requirements quickly. We understand that things can change. We're happy to oblige wherever possible

Case Study

Precision tooling excellence: from prototype to production

Dive into Batten & Allen's journey of mastering tooling design, ensuring reliability at every stage. Our in-house capabilities, from advanced wire erosion to state-of-the-art machining centers, showcase our commitment to delivering high-quality components efficiently.

Learn how our meticulous design process, combined with our expertise in stamping and plating, offers unparalleled precision and cost-effectiveness.

Read the Full Case Study on Tooling Design

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