Batten & Allen's stamping stands as a hallmark of precision and quality.
Precision stamping: at the heart of Batten & Allen since 1972.
Our range of presses can offer small close pitch components with material thicknesses in the range of 10 microns to more heavy duty single piece stampings up to 2mm.
With 22 high speed Bruderer presses running on a three shift system can produce over 650 million precision stamped parts per month.
We have 22 high speed Bruderer presses capable of running on a three shift system and can produce 650 million precision stamped parts per month with material thicknesses in the range of 10 microns up to 2mm for various industries.
With 22 high speed presses, we have the ability to run at 1800 spm. Furthermore, our closed door controlled climate facility enables us to serve the Medical industry with confidence by minimising the contamination of products and the ability to run presses at 1,400 strokes per minute under fine tolerance conditions.
Our policy of continued investment in high-specification inspection equipment helps us to maintain process control and ensure that the precision stamped parts we manufacture conform to appropriate customer specifications.
We use OGP Vantages equipped with laser probes in order to achieve measurement accuracy of two microns for stamped parts and Fischer X-Ray machines provide results with sub-micron resolution when measuring plating thickness.
Our management system is certified to ISO9001, ISO14001 and IATF16949.
One the most significant investments in tooling we have made is in the design, development and implementation of our standard modular tool which allows us to standardise the design thus resulting in significantly reduced lead times. This has also increased efficiency and produced significant savings in downtime, since only individual modules need to be replaced in the event of attention being required, allowing us to produce over 650 million precision stamped parts per month.
We pride ourselves in designing and manufacturing our own ancillary equipment incorporating the latest lean techniques and taking into account customer and quality requirements. We also offer a design and manufacture facility for our customer to help them incorporate our pressed parts into their manufacturing process.
We have developed our own tool protection system, consisting of sensors attached to the die set which constantly monitor and report on tool performance. The sensors can detect pitch variations as well as abnormal thickness – such as a metal slugs caught in the tool – and stop the press within a single cycle. We have direct links from our presses to our quality department allowing presses to be stopped remotely from the Quality Assurance office.
We pride ourselves in serving these market sectors with components supplied from custom tooling:
Lead Frames
Multi impression fine tolerance lead frames. Producing multiple tooling up to 32 impression allows us to produce millions of parts at a low unit price. We offer pre plated, post or selective plating.
Connectors
Our in-house design facility can offer a varied selection of connectors to suit all sectors. We have our own plating lines and can offer full customer support with assembly tooling.
Press-fit Pins
Batten & Allen fully understand the technical requirements of Press-fit Pins. We supply standard or high performance alloys in different thicknesses. We can also supply custom patterns.
IDC’s
Fine tolerance Insulation Displacement Connectors are manufactured in a variety of materials and plating finishes on a close pitch design with carrier bars for fast automated assembly.
Custom Precision Stamping
Precision stamping and assembly, with 0.010mm thin strip up to 2mm, and material including;
Copper Alloys
Nickel Iron Alloys
Stainless Steel
Pre Plate and Post Plate Applications
Gallery
The Perfect Partnership
The perfect partner for Batten & Allen values a quality, precision, and collaborative approach toward achieving shared goals. Operates within sectors where precision-stamped components are crucial—such as automotive, electronics, or medical devices and holds a robust purchasing process in place, ensuring clear communication and adherence to compliance and quality standards. Moreover, appreciates our commitment to delivering tailored solutions and fostering a long-term, mutually beneficial relationship.
Precision Engineering
Batten & Allen's stamping services are a symbol of precision and quality, ensuring each component is crafted to meet exact specifications.
Customised Solutions
Understanding the unique requirements of each project, Batten & Allen offer tailored stamping solutions. This collaborative approach ensures not only the functionality but also the cost-effectiveness of components.
Quality Assurance
Enhance the appearance and durability of pressed components with our latest high tech plating systems,
Quality Assurance
Rigorous quality control measures at Batten & Allen ensure every stamped component is compliant to highest industry standards. You can rely on consistency and durability throughout the process.
Advanced Technology
Leveraging cutting-edge technology, Batten & Allen optimises the stamping process to achieve superior precision. Our continual investment in technological advancements underscores a commitment to staying at the forefront of the sector.
Cost-Efficiency
Through streamlining operations and leveraging economies of scale, Batten & Allen offers cost-effective stamping solutions without compromising on quality
Case Study
Precision tooling excellence: from prototype to production
Dive into Batten & Allen's journey of mastering tooling design, ensuring reliability at every stage. Our in-house capabilities, from advanced wire erosion to state-of-the-art machining centers, showcase our commitment to delivering high-quality components efficiently.
Learn how our meticulous design process, combined with our expertise in stamping and plating, offers unparalleled precision and cost-effectiveness.
