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Customer-Use Tooling

Our “all tooling in-house” policy extends to tools manufactured for integration on customers’ production lines. The customer-integration tooling you buy from us is always manufactured by us – never by third-party subcontractors.

This guarantees optimal tool quality, efficiency and lifespan – all of which improve your products and your production uptime.

Customer-Integration Tooling Designed and Manufactured In-House at Batten & Allen

Our high quality end-user tooling ensures the smooth and reliable de-reeling, cutting and installation of the millions of stamped and plated components we supply on reels. Typical examples include:

  • Connector pins or contact blades delivered on a reel. These components must be cut and inserted into housings or connectors.
  • EMC shielding clips that require precise placement on a PCB.
  • Lead frames supplied reel-to-reel, with the customer trimming them to length during module assembly.
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Benefits of Customer-Integration Tooling

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Automation Compatibility

In sectors such as electronics, automotive and medical devices, many components are assembled at high speed. Customer-use tooling ensures the stamped parts can be fed directly into pick-and-place machines, SMT lines or automated assembly equipment.

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Component Accuracy

Precision tooling manufactured in-house at Batten & Allen guarantees correct positioning, orientation and cut length during the de-reeling process – preventing misalignment and/or damage.

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Cost and Time Efficiency

With the right tooling, customers can dramatically increase throughput and reduce handling costs.

Advanced Capability

Customer-use tooling bridges the gap between high-volume stamped output and seamless in-line integration for the customer. It’s not just about producing a stamped part – it’s about making sure that part can be handled, processed and installed downstream without friction.

It’s testament to our advanced capability and close collaboration with our customers’ production teams.

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Get Expert Technical Advice

Contact Batten & Allen for specialist advice on customer-use tooling for the efficient and dependable de-reeling, cutting and installation of stamped and plated components.

Proven Assembly Process

Batten & Allen's tailored assembly process is a great example of how we operate. Here's what sets us apart:

Advanced Technology Integration

Using state-of-the-art machinery to ensure each component fits perfectly.

Planning

Every project undergoes rigorous planning to ensure seamless execution and alignment with client requirements.

Expert Craftsmanship

Our team brings a blend of expertise and experience, ensuring every assembly is of the highest quality.

Continuous Collaboration

We believe in the power of partnership. Our team collaborates closely with clients, incorporating feedback and adjusting to meet unique project requirements.

Data-Driven Enhancements

Our approach is not static. Using data insights, we fine-tune the assembly process, aiming to exceed client expectations with each project.

Tech-Driven Excellence

Through our commitment to precision, technology, and collaboration, Batten & Allen consistently delivers products that surpass client expectations.

The Perfect Partnership

For Batten & Allen, the ideal partner is not just a client, but a collaborator, invested in the pursuit of precision and innovation. They value cutting-edge technology and expertise, understanding the importance of each step in the assembly process. They are open to feedback, pro-active in identifying opportunities for improvement, and share our commitment to quality and precision.

Proven assembly Process

Our team of engineering experts follow a tried and tested assembly process. We combine skill and knowledge  creating precision results every time.

Planning

A key part of how we work is in our planning stages. Working collaboratively, we ensure you receive the best product at the best price.

Diverse Needs

Batten&Allen thrive on the variety our customers provide. Each job is carefully assessed and processsed. This involves eveything from the intial quote through to completion and dispatch.

Part of the Process

We're not just a component supplier. At Batten & Allen we collaborate on every order. This makes sure you are fully aware of the assembly process at all times. It also keeps us informed of any adjustments which need to be made. 

Seamless Assembly

Smooth, uninterrupted, and efficient Our assembly systems create a continuous production process, Fast, accurate and totally reliable

Versatility

At Batten & Allen we pride ourselves on being able to respond to customer requirements quickly. We understand that things can change. We're happy to oblige wherever possible

Case Study

Precision tooling excellence: from prototype to production

Dive into Batten & Allen's journey of mastering tooling design, ensuring reliability at every stage. Our in-house capabilities, from advanced wire erosion to state-of-the-art machining centers, showcase our commitment to delivering high-quality components efficiently.

Learn how our meticulous design process, combined with our expertise in stamping and plating, offers unparalleled precision and cost-effectiveness.

Read the Full Case Study on Tooling Design

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